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Proactive Integrated Connected Support

Insufficient maintenance can make your systems unreliable, leading to unscheduled downtime, product waste and less profitability: we recommend a more proactive approach of detecting and resolving issues early.

Our planned maintenance support offering is designed to help mitigate these risks and eliminate unplanned outages.

For urgent support, or to discuss your service requirements, call us on 01952 442000

Our comprehensive automation maintenance solutions range from Drive, PLC & UPS servicing, to software backups and fully mobile robot assistance.

If you’re short staffed or need help to resolve an issue on-site, we can also provide an embedded engineer. Taking advantage of our diverse industry experience and best practices, your maintenance teams can work directly with an iconsys technician on equipment, processes and automation systems to ensure maximum efficiency and reliability are maintained.

Highlights of our integrated connected support offering include:
  • Reduce and prevent downtime with planned maintenance support and asset backups
  • Bolster maintenance teams when short staffed
  • Automation maintenance
  • Drive servicing
  • UPS servicing & maintenance
  • Software backups
  • Robot assistance
  • Spares Management
  • An embedded engineer

Maintain efficiency and robustness with ServConnect™ support from our product specialists. We work together with your site maintenance teams to ensure the ongoing reliability of your systems.

Our Integrated support services include:

PLC & SCADA Service, maintenance and support

It goes without saying that regular servicing of your PLC and SCADA systems will prolong it’s lifecycle, reduce downtime and increase staff safety.

Our experienced engineers are ready to service PLC’s and SCADA’s from the main manufacturers, please see the next section for more details.


Robot Servicing, maintenance and support

Regular servicing of your robots will undoubtedly prolong their lifecycle, reduce downtime and maximise productivity.

Our experienced engineers are ready to service, support and maintain robots from the main manufacturers, including Agilox, MiR, ABB, Kuka and Kawasaki.


Variable Speed Drives (VSD) servicing, maintenance, repair and support

Regular servicing of your VSD will prolong it’s lifecycle, reduce downtime and increase staff safety.

Our experienced engineers are able to service & maintain VSD’s following manufacturers approved guidelines.

We can service and maintain VSD’s from the majority of main manufacturers, please see the next section for more details.


Spares Management

Over the last few years, there has been a big shift on lead times from a few days or weeks, to months, or even over a year. This can make spares management an increasingly arduous task.

We will work with you to identify and ensure there is adequate availability of installed parts onsite, that your current spares stock are compatible, serviceable and a repair capability is in place.

We also provide recommendations for obsolete and legacy product upgrades are provided to ensure a reliable and sustainable path forward.

We work closely with an extensive network of suppliers and can offer a spares holding service to our contracted customers, to ensure that they have easy access to current critical components in the event of a breakdown.


Preventative Maintenance Plan

Moving beyond our reactive customer support, a typical Integrated ServConnect™ contract will provide for periodic inspections and services to ensure that your machinery maintains its form, fit and functional characteristics and performs at optimum levels through the asset lifecycle.

We develop and deliver this plan working hand-in-hand with you, maintaining a service log after each visit or support call.


Obsolescence & Upgrades

As part of routine maintenance and servicing of your industrial assets, if we identify any assets that are obsolete or will shortly be obsolete, we can help you source the best upgrade to address that issue.


Software Support & Maintenance

We are able to assist you with software back-ups, modifications and platform upgrades to keep your process lines running optimally and offer an efficient resolution to any unplanned equipment failures.


PLC Battery Replacement

Are you aware that your PLC battery will deteriorate over a period of time and it is essential that they are replaced regularly? We offer a PLC battery replacement plan to ensure your PLC is working proficiently. 


Install & Commissioning

Complex installations can create large challenges for your site engineers and technicians, resulting in operational risk to the business.

We can help ensure any installation project goes smoothly with our team of highly skilled and experienced installation engineers.

We can also assist following installation and aide your commissioning process.

Given that we are platform-independent, you’ll get the very best of what’s available on the market, that suits your requirements perfectly.


Motor Repairs

As part of our maintenance and support package, we have a network of repair experts that we work with to cover any motor repair needs that may arise within your business. 


System Repair

As part of our maintenance and support package, we have a network of system repair experts that we work with to cover many system component failures, including (but not limited to) PLCs & HMIs, that may arise within your business.  


Network Health Check

We have PI-certified engineers available to run ad hoc or regular system diagnostics on your industrial networks to identify potential faults, including typical faults such as noise, reflections, voltage drops, termination problems, double IP addresses, wire breaks and configuration faults.

We can cover your entire industrial network including Ethernet IP, Profibus, Profinet and Ethernet.


Thermal Image Studies

A thermal image inspection can highlight various problems within your control system, such as power cooling, busbar/power connection failures and degradation.

Thanks to EU Small Equipment funding received, we now have more thermal imaging equipment for a more comprehensive thermal imaging service.


UPS Support

We offer regular servicing and upgrades on your industrial uninterruptable power supplies and standby power systems, to ensure optimum efficiency and reliability for when the need arises.


Training

Ensuring your engineers get the very best out of your industrial assets is key: we bridge that learning gap by providing tailored onsite or in-house training on most major manufacturers automation components.

Building your training package within a ServConnect™ contract means you can protect your training needs when often training budgets get cut in uncertain times.

Our training plans are flexible and designed to meet your equipment and engineering needs.

We also offer in-house training events covering various manufacturers components throughout the year: please get in touch if you would like to be added to our invite list.


Embedded Resource

All businesses go through periods of operational instability due to lack of skilled staff, or unavailability of additional resource at busy times to maximise capacity.

We can be your ‘virtual bench’, pulling in short term help to transfer relevant knowledge so your staff can work optimally.


Service, repair & maintenance

We are able to service, maintain and repair Drives, PLCs and SCADAs on a regular or adhoc basis, from the following manufacturers. This list is not exhaustive so if you do not see your model on here, please get in touch to discuss your individual needs: our engineers re highly experienced and have worked with all major manufacturers.
ABB

The ABB drives that we service & repair include, but are not limited to:

ABB DCS 400 series DC drive

ABB DCS 500 series DC drive

ABB DCS 800 series DC drive

ABB DCS 880 series DC drive

ABB ACS 100 series AC drive

ABB ACS 200 series AC drive

ABB ACS 300 series AC drive

ABB ACS 400 series AC drive

ABB ACS 500 series AC drive

ABB ACS 580 series AC drive

ABB ACS 600 series AC drive

ABB ACS 800 series AC drive

ABB ACS 880 series AC drive

ABB CoDeSys platform automation system


Danfoss

The Danfoss drives that we service & repair include, but are not limited to:

Danfoss VLT

Danfoss FC

Danfoss VACON NXP

Danfoss NXS

Danfoss NCS

Danfoss iC7


Mitsubishi

The Mitsubishi PLCs & Drives that we service & repair include, but are not limited to:

Mitsubishi FX0 series

Mitsubishi FR series


Nidec (Control Techniques)

The Nidec (Control Techniques) drives that we service & repair include, but are not limited to:

Nidec (Control Techniques) M range

Nidec (Control Techniques) Unidrive

Nidec (Control Techniques) Commander

Nidec (Control Techniques) Digitax

Nidec (Control Techniques) Affinity AC drive

Nidec (Control Techniques) Mentor MP DC drive

Nidec Leroy Somer Digidrive

 


Omron

The Omron PLC & SCADA systems we service & repair include, but are not limited to:

Omron CJ2

Omron CP2E

Omron CP1L

Omron CP1E

Omron CP1H

Omron CS1D

Omron NY5

Omron NX7

Omron NX5

Omron NX1

Omron NX1P

Omron NJ5

Omron NJ3

Omron NJ1


Parker Hannifin

The Parker Hannifin drives that we service & repair include, but are not limited to:

Parker Hannifin AC10 AC VFD drive

Parker Hannifin AC30 AC VFD drive

Parker Hannifin AC650 AC VFD drive

Parker Hannifin AC690 AC VFD drive

Parker Hannifin AC890 AC VFD drive

Parker Hannifin DC512C DC drive

Parker Hannifin DC514C DC drive

Parker Hannifin DC590 DC drive

Parker Hannifin DC591 DC drive

Parker Hannifin CoDeSys platform automation systems


Rockwell (Allen Bradley)

The Rockwell (Allen Bradley) VFD drives that we service & repair include, but are not limited to:

Powerflex AC drive series

Powerflex DC drive series

The Rockwell (Allen Bradley) PLC & SCADA systems we service & repair include, but are not limited to:

Rockwell (Allen Bradley) PLC5

Rockwell (Allen Bradley) SLC500

Rockwell (Allen Bradley) MicroLogix

Rockwell (Allen Bradley) CompactLogix

Rockwell (Allen Bradley) ControlLogix

Rockwell (Allen Bradley) RSView

Rockwell (Allen Bradley) Factory Talk

Rockwell (Allen Bradley) Impact

Rockwell (Allen Bradley) Force

 


Siemens

The Siemens drives that we service & repair include, but are not limited to:

Siemens S110 AC drive

Siemens S120 AC drive

Siemens G Range AC drive

Siemens SIMOVERT Masterdrive AC drive

Siemens SIMOREG DC master

Siemens SINAMICS DCM DC drive

The Siemens PLC & SCADA systems we service & repair include, but are not limited to:

Siemens S5

Siemens S7

Siemens TIA

Siemens WinCC

 


Robot Manufacturers

The robots that we service & repair include, but are not limited to, the following manufacturers:

Agilox

Kuka

Kawasaki

ABB

MiR


Discover our other Support Services:

For urgent support, or to discuss your service requirements, call us on 01952 442000
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