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iconsys is a leading provider of production systems in the automotive industry. With years of experience, we are the master in the design of flexible and efficient production processes.

As a result, we are able to guide our customers into the direction of industry 4.0 with future-oriented solutions.


Solutions for improved profitability

  • iconsys offers you the necessary configuration options to meet all the automotive challenges efficiently: through adaptable, modular and automated production and logistics processes, we pave the way to sustainable success in the automotive industry
  • iconsys will provide solutions based on the key challenges faced within the Automotive industry, namely Digitisation, Flexible Production, Safety, OEE & Energy Efficiency &. All these solutions will be tailored to your specific needs.
  • iconsys solutions encompass a complete range of services. Our automation concepts are created individually for your plant. Through our extensive expertise, we can offer you all process steps.
  • Benefit from years of experience to develop efficient production solutions for the automotive industry.
  • Rely on our know-how. We offer professional advice in a timely manner and act as a ‘Trusted Advisor’ to all our customers.
  • In order to develop our robot-based automation solutions continuously, we work together with all leading manufacturers. For instance, with the innovative combination of hardware and software, we create a unique productive cooperation between human beings and robots, which is as important as the career stability of workers and their safety.
  • Whether you want to plan new systems or to optimise existing systems, iconsys provides the right software for you. Our services range from extensible system software to prefabricated robot applications, software-based controls and 3D visualisation and simulation. By that, we support intelligent robot networking and secure interaction between men and machine. We always provide you with a user-friendly interface and guarantee 100% compatibility. With iconsys software, your robots and systems are always programmed for enhanced productivity.
  • Our comprehensive offerings allow iconsys to offer our customer’s an end to end service. Providing Projects to general breakdown service and lifecycle management of your equipment.
  • A track record of adhering to budgets and timelines
  • Platform-independent, scalable solutions that utilise your existing infrastructure


Assembly & Test

iconsys has supplied countless customers and partners from the automotive industry with assembly systems and test equipment since 1987. We plan, design and manufacture computer-controlled automation equipment for efficient and streamlined process lines. Our automotive experts are also always ready to assist you in terms of process planning, customer training or after-sales service.

Innovations and successes for the automotive industry

We work with customers all over the world to help shape and drive forward-looking business models and contract forms such as pay-per-use business models. Please feel free to contact us if you are interested.

Smart Production for an advanced automotive industry

We are experts in the automotive sector and support you in the further development of your production and logistics processes with individual production and service concepts. Discover here a variety of successful iconsys solutions in the automotive industry.

Automotive – body in white
    • Mono Rail Conveyors including automated drop sections
    • Overhead Power & Free Conveyors
    • Floor mounted Inverted Power & Free Conveyors
    • Chain Conveyors
    • Cross Conveyors
    • Doors off Doors on Conveyor facility
    • Storage Conveyors
    • Robotic Cells

– Spot Welding
– Material Handling
– Mig Welding
– Seam Seal
– Stud Welding

  • Framming Line Facilities
  • Conformance Fixtures
  • Spot Welders
  • Floor Pan Assembly Lines
  • Bodyside Assembly Lines
  • Component Manipulators
  • Air Handling Units
  • Scheduling Systems
  • Vehicle tracking data systems

Automotive – Paintshop
  • Robotic Paint Applications including Primer, Basecoat & Clearcoat
  • Traditional Reciplicating Paint Applications
  • Feather Dusting Machines
  • De ionized air Blow Off Machines
  • Over Head Power & Free Conveyors
  • Inverted Power & Free floor mounted conveyors
  • Mono Rail Conveyors
  • Skillet line conveyors
  • Slat Conveyors
  • Automated Crane Storage Facility
  • Oven Temperature Control Systems
  • Sill Coat Applications
  • Lighting Control Panels
  • Electrocoat Systems
  • Paint Mix Facilities
  • Input and Extract Exhaust control systems
  • Vehicle tracking data systems

Automotive – Trim
  • Mono Rail Conveyors including automated drop sections
  • Overhead Power & Free Conveyors
  • Floor mounted Inverted Power & Free Conveyors
  • Chain Conveyors
  • Cross Conveyors
  • Doors off Doors on Conveyor facility
  • Slat Conveyors
  • Engine Dress Facility
  • Engine to car Facility
  • Wheels to car Facility
  • Seat Delivery facility
  • Cockpit Delivery facility
  • Leak test facility
  • Badge Warming Ovens
  • Automated underbody & overbody wax facility

Misc Projects
  • ATEX Certification Services
  • Environmental
  • HVAC
  • Puwer Machine assessments and upgrades
  • PLC transplants and upgrades
  • PLC Maintenance and Programming training
  • DC to AC Motor upgrades – energy saving
  • Industrial Waste Disposal
  • Machine Tooling
  • OEE
  • Pharmaceutical
  • Plastics
  • Shop Floor Data Collection
  • Traceability Systems

Don’t let capital expenditure concerns hold you back…

Capital expenditure on industrial assets can often be a stumbling block to obtaining the automation you need within your business. We offer flexible financing options to ensure you can get your automation project off the ground straight away.

Find out more

ServConnect™ Service Support

ServConnect™ is our comprehensive Asset Support Programme.

What it means to you: Reduced downtime, managed cashflow and knowing that we’re always there for you, 24/7.

We have three distinct service offerings, to ensure excellent operational support of your industrial assets:

Reactive: On-Demand connected support
  • 24/7/365 contract support
  • Call out engineer
  • Adhoc support
  • Service credits
  • Rentals/Hire
  • Disaster Recovery

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Proactive: Integrated connected support
  • Preventative maintenance
  • Production optimisation
  • Obsolescence & upgrades
  • PLC battery replacement
  • Installation & Commissioning
  • Training
  • Motor repairs
  • System repair
  • PLC & VSD servicing
  • Network health check
  • Thermal image studies
  • Embedded resource
  • Spares management

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Development: Managed connected support
  • Critical system monitoring
  • Condition monitoring
  • Control System Asset Management
  • Predictive maintenance
  • Cyber security
  • Network health check
  • Resident engineer
  • Repair services
  • Retrofits & upgrades
  • Software support & maintenance
  • Safety audit
  • Energy audit
  • Obsolescence management

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Industry Challenges

  • Digitisation
  • Plant resilience
  • Operational efficiency
  • Obsolescence
  • Safety
  • Loss of skilled staff
  • Plant resilience
  • Operational efficiency
  • Reduce down-time
  • Lower running (OPEX) costs
  • Improve H&S
  • Reduce carbon footprint
  • Reduce head count
  • Ability to recruit skilled staff
  • Improved time to market
  • Product traceability
  • Drive digital strategy – PdM
  • Cyber Security threat

Have an Automotive industry expert contact you

    iconsys enhance performance through integration of automation technologies.
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