Iconsys has a dedicated team of professional engineers and technical experts who are solely focused on the first line support for your current or legacy automation and process control equipment. Iconsys offers a wide variety of electrical system service and support, ranging from emergency 24/7 breakdown response to planned support of your drives / network / automation equipment. Our experienced team of professional engineers can be insurance against unplanned and potentially costly machinery breakdowns or production downtime.
The unique advantage we have in the market place is the enhanced support available from our in-house application projects team, who have accumulated over 260 iconsys engineering years.
We offer automation support services on all major manufacturers’ equipment.
The scope of iconsys' support can be tailored to meet your specific requirements. Service contracts can be for a fixed amount of hours to be used as and when required, or at a specific shutdown period. Enhanced support can also be included to provide a guaranteed response to agreed service levels when critical equipment fails.
Typical work can include any one or any combination of our services below:
We can work in partnership with your operational maintenance team to develop a strategy that will assist your productivity, reliability, quality and safety requirements. We offer automation support services on all major manufacturers’ equipment.
Unexpected production interruptions are not tolerable in today’s business environment of just-in-time manufacturing and increased productivity demands. Iconsys offers preventative maintenance services to proactively identify latent defects in your production equipment before they cause expensive failures and downtime.
We offer these services on equipment from all manufacturers.
At iconsys we adopt a systematic approach to helping customers tackle the challenges of obsolescence, by offering a proactive, strategic planned and affordable “roadmap” approach to upgrading your facility. When the time comes to upgrade your existing equipment, we can help you develop a solution that fits around your production requirements.
Iconsys has access to an extensive range of migration toolkits, and combining these with a phased approach helping to minimise the risk and cost:
STAGE 1. Understanding the risk
STAGE 2. Risk identification
STAGE 3. Risk migration
STAGE 4. Risk elimination
Over time we have accumulated vast experience working with legacy systems and using migration technology to alleviate risk and offer long-term upgradeable solutions.
If you are looking to develop your team’s automation product & application knowledge, you may be interested to know that iconsys conducts bespoke training programs specially tailored to your needs. All courses are delivered by our own highly knowledgeable engineers who can boast extensive hands-on product & application experience.
To accommodate your needs, we offer on or off-site training courses, which are suitable for any level, from basic to advanced. Our programs not only cater for training on the main automation manufacturers’ products and their applications.
The ability to measure and monitor what is happening on your site means you can highlight problematic areas and identify quick payback opportunities. Each audit is bespoke, the scope can include:
An Iconsys network health check gives an insight into the current state of your network, highlighting any problem areas in your PROFIBUS or PROFINET system. Our health check is an extremely effective way of preventing breakdowns and downtime occurring in your system. BENEFITS:
Our PI certified engineers are able to give detailed reports, identify and resolve any faults or issues within your network.
Do you have a three-to-five-year automation roadmap for your manufacturing operation?
If not, we strongly advice you establish one. Regardless of the state of your plant today, there is value in going through the process now.
With our deep expertise in manufacturing, system integration and factory automation, Iconsys is uniquely positioned to help you make those decisions by developing your Automation Roadmap. The plan offers direction, a phased approach and a detailed analysis on improving your manufacturing systems in the most cost-effective way. The preliminary analysis captures a list of threats, opportunities, estimated costs, ROI calculations, and corresponding value represented by each. We then prioritise and recommend an implementation to match your budget and cash flow allowances. We’re also able to sit with your finance team to ensure the full value of your investment is captured.
With a detailed Automation Roadmap in hand, Iconsys will help you implement your improvements with custom automation, documentation, installation, qualification, preventative maintenance, and reliable support, potentially offering:
Iconsys can offer full turnkey predictive maintenance solutions when working in partnership with Senseye, the leading cloud-based software for predictive maintenance. Senseye helps manufacturers avoid downtime and save money by automatically forecasting machine failure without the need for expert manual analysis. Its intelligent machine-learning algorithms allow it to be used on any machine from any manufacturer.
This is not another “predictive analytics” solution. Senseye is the only solution that offers scalable predictive maintenance. It uses machine learning to perform condition monitoring and prognostics analysis, without requiring deep pockets or a team of expert data analysts.