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Transport Infrastructure

We are a leading UK technology-independent system integrator with a wealth of experience supplying complex automation, control & power systems and solutions to the transport infrastructure industry, including light rail, rail freight interchanges, and highways.

We have industry-leading manufacturing facilities in the UK and extensive expertise in electrical, mechanical, control, and mechatronic engineering.

Why iconsys?

For over twenty years within the transportation sector, we have provided innovative, safe and reliable automation, control and safety systems to owner operators, Tier 1 Infrastructure providers and OEMs.

We provide full lifecycle support for your automation projects, from consultancy and design, system manufacture, integration & testing, through to installation,  commissioning and ongoing maintenance support.

Our comprehensive support of your safety, control and information projects ensures are all certified to the latest international standards for functional safety for rail and infrastructure.

If you’re looking for:

  • Cost & programme certainty for your required automation projects using best-in-class simulation
  • Technology independence and flexible modular construction allowing for expansion and resulting in the optimal solution being provided, every time
  • Reduced obsolescence risk to ensure continuity of operations
  • Increased operational efficiency to ensure future CAPEX projects get the green light
  • Improved vertical network connectivity to improve communication and data management
  • Maintenance excellence to maximise the life of your key operational assets
  • Safety assurance, to ensure compliance with relevant standards using our dedicated team of TUV-certified engineers

… you’re in the right place.

We’re ready to partner with you and help you expand and improve the resilience of your transport network.

Let’s talk Rail

We have worked on a number of complex LV Power, Station Systems, Depot Signaling & Control System projects within the following sub-sectors over the last two decades:

  • Light Rail
  • Very Light Rail
  • Tram
  • Freight Interchange 

We design, implement, and maintain high-integrity infrastructure control systems, offering a range of solutions from upgrades and refurbishments to standalone subsystems and fully integrated turnkey systems.

Our services cover your entire plant, from the control room to field sensor devices.

Case study: Long-term expansion with DLR

The challenge

As part of a fully integrated supply chain, we as system integrator were charged with the design, build, installation, commissioning and support of an upgradable SCADA and control system which allowed for the continual expansion of the number of roads and testing tracks at the Beckton depot.

Our solution

We selected a flexible PLC architecture which allowed for the easy integration of additional depot roads, using functional blocks to ensure a consistently safe approach.

The RSSB compliant solution includes a backup system  installed at Poplar.  I/O was connected as far as the location boxes (LOCS) trackside and some in containerised REBs.

These are monitored via an IBA analyser on iconsys-designed SCADA terminals. Longwatch video recorders have been integrated for safety replays.

Results

We worked closely with the Tester in Charge to develop simulations for both Factory and Site Acceptance Tests, which ensured that the site phase was delivered to time and cost. Our engineering excellence has led to a long-standing relationship of decades on a number of upgrades and expansion projects.

Case Study: Midland Metro Expansion

Challenge

To design, build, install and commission a PLC and SCADA upgrade to existing traction power substations, ensuring design was able to be expanded in line with Midland Metro growth plans.

Our solution

Our in-house design team, reverse engineered the existing SCADA to the latest standards, ensuring all functionality was retained as we moved to standalone remote servers and the client stations. SCADA was also installed in each substation giving easy access to engineering functions and controls.

Our technology-agnostic solution enabled easy integration with existing ABB and Rockwell equipment, minimising costs whilst maximising interoperability.

Results

The switchover was seamless and did not impact the daily operation of the metro. The updated SCADA incorporates an improved alarms package, according to latest standards, resulting in less false alarms and lower operator workload.

Supporting our UK Highways

We design, engineer, manufacture, install, commission and support Tunnel Infrastructure Control System solutions, including:

  • upgrades and refurbishments of fan and pump systems
  • SCADA
  • standalone sub systems
  • fully integrated turnkey system solutions covering all equipment requirements from the control room to the field sensor devices

Functional Safety

Safety is at the core of every project we work on within this and all other sectors.

With our team of TUV Rheinland Certified engineers, we can provide the following Safety services across the lifecycle of your assets.

For Process Safety:

  • Functional Safety Management
  • HAZOP/ CHAZOP /FMEA
  • LOPA / Risk Graph / FTA
  • Full Loop SIL Verification
  • SRS Development
  • IEC 62443 IACS Security Assessments
  • Proof Test Development
  • FSA !-5

Specifically for Rail Systems:

  • Safety Assurance – EN50126
  • Software Assurance – EN50128
  • Fault Tree Analysis
  • Safety Case Development
  • HAZID /HAZOP
  • RAMS & FMECA

Our Transportation Infrastructure offerings

Systems & Solutions
  • AC & DC Variable Speed Drive Systems
  • Power Distribution Systems, including Transformers and Switchboards
  • Integrated and Containerised Energy Storage and Microgrid Solutions
  • Automation & Control Systems
    Control Desks and Operator Workstations Solutions
  • Remote Diagnostic Solutions
  • SCADA – station and trackside; SCADA RTU; Tracklink P2P Point to Point Communications
  • Signalling System Mimic and Safety Control Systems
  • Power Management Systems
  • Event Recorders
  • Low Voltage Motor Control Center (MCC) Solutions
  • Customer Information Systems (CIS)
  • Lighting Control Systems
  • PA / Voice Alarm Systems
  • Detection System Solutions
  • Uninterruptible Power Supplies
  • Data transmission optical fibre networks
  • Tunnel ventilation control systems
  • Traction and bulk power control systems

Design & Engineering Services

We offer turnkey design, build and installation packages for new build, modernisation, retrofits, and upgrades.

• Onsite Surveys & Technical/ Solution Consultancy
• Equipment Selection & Functional Design Specification
• Preparation of Detailed Design Drawings
• Switchboard & Power Management System Design
• Starter Design including Star-delta, Autotransformer, Electronic Soft Start
• Variable Speed AC & DC Drive Systems, including Harmonic Calculations & Mitigation Measures
• Power Distribution System Design
• Control System Design
• Operator Station Design
• SCADA/HMI Design
• Short Circuit Calculations
• Load Balance & Analysis
• Protection Studies
• Classification Society Certification
• System & Solution Build, Installation & Commissioning
• Electrical Installation – InstallConnect™
• Factory Acceptance Testing
• Site Acceptance Testing
• Project Management


Service & Maintenance

• ServConnect™ – iconsys’ Asset Support Program
• Extensions, Upgrades and Retrofits
• Preventative Maintenance
• Digital Services, including Condition Monitoring
• Site Surveys
• Spares and Consumables
• Remote Troubleshooting and Technical Support


Equipment, Hardware & Spares

We can supply standalone equipment, hardware, and spare part packages from all major technology providers. This includes but is not limited to:
• AC & DC Variable Speed Drives
• Static Frequency Converters
• Programme Logic Controllers
• LV MCC DOL Soft Start Retractable Trays
• Circuit Breakers
• SCADA & HMI Hardware
• Transformer Rectifiers
• Cable Management Systems
• Protection Relays
• AC & DC Motors
• Mechanical Shaft Couplings
• Actuators


Don’t let capital expenditure concerns hold you back…

Capital expenditure on industrial assets can often be a stumbling block to obtaining the automation you need within your business. We offer flexible financing options to ensure you can get your automation project off the ground straight away.

Find out more

ServConnect™ Service Support

ServConnect™ is our comprehensive Asset Support Programme.

What it means to you: Reduced downtime, managed cashflow and knowing that we’re always there for you, 24/7.

We have three distinct service offerings, to ensure excellent operational support of your industrial assets:

Reactive: On-Demand connected support
  • 24/7/365 contract support
  • Call out engineer
  • Adhoc support
  • Service credits
  • Rentals/Hire
  • Disaster Recovery

Find out more


Proactive: Integrated connected support
  • Preventative maintenance
  • Production optimisation
  • Obsolescence & upgrades
  • PLC battery replacement
  • Installation & Commissioning
  • Training
  • Motor repairs
  • System repair
  • PLC & VSD servicing
  • Network health check
  • Thermal image studies
  • Embedded resource
  • Spares management

Find out more


Development: Managed connected support
  • Critical system monitoring
  • Condition monitoring
  • Control System Asset Management
  • Predictive maintenance
  • Cyber security
  • Network health check
  • Resident engineer
  • Repair services
  • Retrofits & upgrades
  • Software support & maintenance
  • Safety audit
  • Energy audit
  • Obsolescence management

Find out more


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    iconsys enhance performance through integration of automation technologies.
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