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FMCG – NEW

iconsys partners with leading FMCG manufacturers to enhance productivity, safety and sustainability through intelligent automation, control and digitalisation.

As a platform-independent systems integrator, we support large scale producers in food, beverage, household and personal care sectors modernise legacy systems, strengthen compliance and optimise performance across the production lifecycle, creating connected, future ready manufacturing operations.

Delivering measurable business performance

Our automation and digitalisation projects deliver measurable improvements across efficiency, quality, safety and sustainability. We design solutions that extend value beyond the plant floor, driving operational excellence and business performance.

Typical applications include:

  • Process and batch control optimisation
  • Packaging, handling and end-of-line automation
  • Vision and quality inspection systems
  • Energy and utility performance monitoring
  • MES and ERP data integration for enterprise reporting

Every project is engineered to meet safety, hygiene and regulatory standards while supporting lifecycle efficiency and operational ROI.

As a technology and platform independent systems integrator, we deliver connected, data driven manufacturing environments that enable faster decisions, smarter production and long term competitiveness.

Balancing productivity, safety and sustainability in FMCG manufacturing

Tighter margins, shifting consumer demand and rising sustainability expectations are redefining how FMCG products are made.

For plant and operations leaders, the challenge is to maintain high-speed output while controlling cost, energy use and compliance risk.

iconsys supports manufacturers in meeting these demands through intelligent automation, control and digitalisation, delivering measurable improvements in performance, safety and sustainability.

 

Our approach:

  • Platform independent, platform neutral integration

  • Lifecycle project delivery: design, migration, commissioning, support

  • Proven gains in throughput, energy efficiency, traceability and safety

Solving today’s challenges in FMCG manufacturing

Rising manufacturing costs

With energy and materials prices increasing, operational efficiency is critical. Ageing equipment and legacy control systems add further cost through downtime and maintenance demands. Our solutions modernise automation and deliver measurable savings by reducing waste, energy use and inefficiency across complex production lines.


Regulatory compliance & sustainability

Tighter environmental and food safety regulations demand greater transparency. Our engineered systems deliver real-time visibility of process performance, traceability and resource use, helping manufacturers meet ESG reporting requirements and sustainability targets while maintaining productivity and compliance.


Digital transformation and IT/OT integration

We enable connected decision-making across the enterprise. Secure, scalable architectures integrate plant floor control with MES, ERP and cloud platforms, improving visibility, asset utilisation and predictive maintenance while safeguarding production from cyber risk.


Labour shortages and skills gaps

Automation and digital tools enable teams to operate more efficiently and safely. Our systems automate routine tasks, simplify user interaction and support upskilling through guided workflows and digital twins, thus reducing reliance on scarce skills and improving consistency.


Supply chain disruption

Agility and resilience are vital in an unpredictable market. Flexible, modular control systems enable rapid changeovers, efficient scheduling and real-time visibility across the supply chain, maintaining output, ensuring compliance and protecting revenue during disruption.


Integrating legacy and new systems

Many FMCG operations rely on a mix of old and new technologies. We ensure seamless integration between them, protecting existing investments while enabling future digitalisation and cybersecurity alignment.


Why work with iconsys

We partner with leading FMCG manufacturers to address the pressures of high-speed, high-volume production. Our focus is on delivering long term value beyond project delivery, helping customers unlock the full potential of Industry 4.0 driven solutions for sustainable, measurable performance improvement.

What makes us different:

  • UK based engineering, design and service support
  • Platform agnostic integration across global industrial manufacturers
  • Proven experience across global FMCG operations
  • Expertise in hygiene critical and regulated environments
  • Commitment to measurable outcomes in safety, sustainability and performance
Contact our FMCG team

ServConnect™ Service Support

ServConnect™ is our comprehensive Asset Support Programme.

What it means to you: Reduced downtime, managed cashflow and knowing that we’re always there for you, 24/7.

We have three distinct service offerings, to ensure excellent operational support of your industrial assets:

Reactive: On-Demand connected support
  • 24/7/365 contract support
  • Call out engineer
  • Adhoc support
  • Service credits
  • Rentals/Hire
  • Disaster Recovery

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Proactive: Integrated connected support
  • Preventative maintenance
  • Production optimisation
  • Obsolescence & upgrades
  • PLC battery replacement
  • Installation & Commissioning
  • Training
  • Motor repairs
  • System repair
  • PLC & VSD servicing
  • Network health check
  • Thermal image studies
  • Embedded resource
  • Spares management

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Development: Managed connected support
  • Critical system monitoring
  • Condition monitoring
  • Control System Asset Management
  • Predictive maintenance
  • Cyber security
  • Network health check
  • Resident engineer
  • Repair services
  • Retrofits & upgrades
  • Software support & maintenance
  • Safety audit
  • Energy audit
  • Obsolescence management

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    iconsys enhance performance through integration of automation technologies.
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