Full system integration of Pyrolysis plant for optimal process efficiency & quality

This project transformed a brownfield site into a state-of-the-art waste-to-energy plant for our client, a leading manufacturer of Pyrolysis machinery. Their innovative technology offered an on-site, turnkey solution for converting various waste materials into biochar, a valuable recycled product.

One of the key project challenges involved co-ordinating and integrating equipment from multiple manufacturers into a seamlessly functioning system.

 

Our Solution

Through our expertise in integration and automation, iconsys successfully coordinated and integrated equipment from various manufacturers with distinct communication protocols. This collaborative system played a vital role in establishing a sustainable waste management solution for our client, while prioritising the safety of plant operations.

iconsys designed the PLC software and SCADA systems, considering the diverse communication protocols of the equipment.  We manufactured bespoke control panels specifically designed to manage the entire waste-to-energy process effectively.

 

Streamlined the waste treatment process by integrating the following equipment:

Conveyors, Pyrolysis Kiln, Burners, Coolers, Abatement Filter, Continuous Emissions Monitoring Systems (CEMS).

iconsys prioritised plant safety by designing and installing functional safety systems based on a comprehensive risk assessment.

 

Results

• Integration of multiple manufacturers equipment
• Installation of complete PLC and SCADA system
• Functional safety system integrated into process
• Optimal production efficiency and output quality